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Quality Becomes Cost Advantage for Diversified Food Producer

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The Challenge

Keeping products safe for end customers can be a challenging endeavor, and when you add thousands of SKUs into the factory, consistency and quality can be compromised. A global manufacturer needed a solution that would help reduce product variations over its high volumes of production runs around the world.

Solution Overview

The company turned to GE Intelligent Platforms’ Proficy solutions to help it ensure consistent product quality for a completive advantage. Our suite of solutions helped the company standardize and automate its quality processes and leverage integrated reports and key performance indicators to drive continuous improvement.

By capturing manufacturing and quality data in the context of production events, Proficy has helped our customer identify and remove quality and variation issues the moment they occur. As a result, the company has been able to drive consistent quality faster and more efficiently.

Furthermore, our solutions enable access to critical real-time, enterprise-wide information—from shop floor data to customer order fulfillments—seamlessly integrating with the company’s existing enterprise resource planning system. 
 

 

Results

With GE Intelligent Platforms’s powerful quality software, our customer has been able to reduce run-to-run quality variations and turn out consistent, repeatable products around the globe.

  • 10% reduced quarantine holds
  • 20% faster new product introductions
  • 2% increased productivity

 

Manufacturing Screen shot